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BLDC Motor Rotor Design: Inrunner vs Outrunner & Magnetic Poles
BLDC Motor Rotor Design: Inrunner vs. Outrunner Configurations and Magnetic...
brushed DC motor
Brushed DC Motor
Compact, cost-effective motor solutions for applications requiring straightforward control and reliable starting performance.
Micro and Small Motor Sizes
Custom Voltage and Winding
Multiple Shaft and Brush Options
Prototype Support
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Explore Our Brushed DC Motor Series
Our brushed DC motor series covers compact motors for direct rotational output, high-speed equipment, high-starting-load mechanisms and geared motion systems.
The correct motor should be selected according to actual operating speed, load torque, startup requirements, current, duty cycle, expected brush life and available installation space.
Micro Brushed DC Motor
A micro brushed DC motor is designed for products where installation space, weight and component cost are tightly controlled.
Its compact structure supports simple voltage and direction control. Winding, shaft, terminal and lead-wire configurations can be adapted to different equipment designs.
Small Brushed DC Motor
A small brushed DC motor provides a practical balance between compact dimensions, mechanical output and economical production.
It can be used for direct rotational output or combined with a gearbox when the application requires lower speed and higher torque.
High-Speed Brushed DC Motor
A high-speed brushed DC motor is developed for equipment requiring rapid rotation from a compact motor structure.
Selection should consider rotor balance, brush wear, bearing structure, commutation quality, cooling, operating load and temperature rise.
High-Torque Brushed DC Motor
A high-torque brushed DC motor is configured for applications requiring stronger starting performance or increased mechanical load capacity.
Torque characteristics can be adjusted through motor size, winding design, magnetic configuration, current capacity and gearbox integration.
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Brushed DC Gear Motor
A brushed DC gear motor combines a brushed motor with a gearbox to reduce output speed and increase available output torque.
Gearbox selection should consider gear ratio, output speed, torque, efficiency, backlash, operating noise, shaft load and expected service life.
Coreless Brushed DC Motor
A coreless brushed DC motor uses a lightweight rotor structure to reduce rotational inertia.
It may be suitable for compact systems requiring rapid acceleration, fast dynamic response and smooth mechanical operation.
ISO-Certified | OEM/ODM Services | Fast Global Shipping
Featured Brushed DC Motor Models
Miniature bearings are small-diameter precision bearings used
- Motor Type
- Series:BCR-310D
- Diameter
- Voltage:12V
- Rated Power:1.21W
- No-load Speed:6000r/min
- Continuous Torque:2.5mN.m
Self-aligning ball bearings feature two rows of balls and a common
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Thin section ball bearings are engineered for applications
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Thrust ball bearings are designed to handle axial loads in one or
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Miniature bearings are small-diameter precision bearings used
- Motor Type
- Series
- Diameter
- Voltage:12V
- Rated Power:1.21W
- No-load Speed:6000r/min
- Continuous Torque:2.5mN.m
Self-aligning ball bearings feature two rows of balls and a common
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Thin section ball bearings are engineered for applications
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Thrust ball bearings are designed to handle axial loads in one or
- Motor Type
- Series
- Diameter
- Voltage
- Rated Power
- No-load Speed
- Continuous Torque
Why Choose a Brushed DC Motor?
A brushed DC motor remains widely used because it combines simple control, compact construction and economical manufacturing.
It can be a practical option when an application does not require extremely long service life, maintenance-free operation or advanced electronic commutation.
Simple Control
Basic operation does not require a complex commutation controller. Speed can generally be controlled through voltage or PWM, while rotation direction can be reversed by changing polarity.
Strong Starting Performance
A brushed DC motor can provide useful starting torque for equipment that must begin moving a load immediately. Startup current and stall current should be considered when selecting the power supply and control electronics.
Compact Dimensions
Micro and small motor structures are available for products with limited internal space. Motor diameter, length, shaft dimensions and terminal orientation can be adapted to the equipment design.
Wide Speed Range
Different armature windings and magnetic configurations can support low-voltage, high-speed or higher-torque operation. The required operating speed should always be specified under load.
Cost-Effective Construction
The mechanical commutation system can make a brushed DC motor economical for compact and high-volume products. Final cost depends on motor dimensions, winding, brush material, bearings, shaft configuration and customization requirements.
Easy Direction Reversal
Changing the DC supply polarity generally reverses motor rotation. Applications requiring frequent direction changes should also consider braking, startup current, brush wear and mechanical stress.
Flexible Customization
Voltage, winding, motor brushes, shaft, bearings, terminals, wires, connectors and gearboxes can be configured according to the application.
Suitable for Volume Production
Brushed DC motors are widely used in appliances, automotive mechanisms, cleaning products and consumer equipment where cost control and scalable manufacturing are important.
Applications
Brushed DC Motor Applications
A brushed DC motor is widely used in equipment requiring compact motion, simple control and economical production.Each application should be evaluated according to load, operating time, startup frequency, required lifetime, noise and environmental conditions.
Automotive Systems
A compact brushed DC motor can be used in vehicle locks, window mechanisms, mirrors, seat adjustment systems, power tailgates, pumps and small actuators.
Home Appliances
A brushed DC motor provides a practical solution for household products requiring compact dimensions and scalable manufacturing.
Cleaning Equipment
Brushed DC motors support rotational cleaning, vacuum generation, liquid handling and compact powered mechanisms.
Power Tools
A high-speed or high-torque brushed DC motor can be used in portable tools and powered equipment.Power-tool applications should consider startup current, repeated overload, cooling and brush wear.
Personal Care and Beauty Devices
A micro brushed DC motor can provide compact and economical motion for personal-care equipment.
Smart Home Products
Brushed DC motors and gear motors can be used in automated household mechanisms.
Development Process
From Brushed DC Motor Requirements to Production
We use a structured development process to reduce selection risk and verify motor performance before volume production.
1.Share Requirements
Provide available specifications, equipment drawings, existing motor samples and estimated demand.
2.Technical Review
We evaluate voltage, speed, torque, current, dimensions, duty cycle, control method and expected lifetime.
3.Standard Motor Selection
An existing brushed DC motor is selected when it can meet the application requirements.
4.Motor Customization
When necessary, the winding, shaft, brush, bearing, terminal, connector or gearbox is modified.
5.Prototype Development
Samples are prepared for dimensional, electrical and functional evaluation.
6.Sample Testing
Motor performance is verified under agreed voltage, load and duty-cycle conditions.
7.Specification Approval
The motor drawing, electrical specification, inspection requirements and packaging method are confirmed.
8.Volume Production
Production, quality inspection and shipment are completed according to the approved requirements.
Motor Selection
Start Your Brushed DC Motor Project
You do not need to begin with a complete motor specification.
Send us your equipment drawing, available space, supply voltage, load information and target performance. Our engineering team can evaluate the motor frame, winding, shaft, brush system, bearing structure and gearbox configuration.
Manufacturing & Quality
Your Brushed DC Motor Manufacturing Partner
DC motor DC manufactures compact DC motors and motion solutions for equipment manufacturers, engineering teams and purchasing departments.
Our product range includes micro, small, high-speed, high-torque, coreless and geared brushed DC motors.
As a brushed DC motor manufacturer and supplier, we support motor selection, winding customization, shaft modification, brush selection, prototype development, sample testing and volume production.
Our motors are used in automotive systems, home appliances, cleaning equipment, personal-care products, smart devices, pet products and industrial mechanisms.
Engineering Resources
Technical Guides for Better Product Selection
Precision engineered DC motors for industrial, medical, robotics and consumer applications. From standard motors to fully customized OEM solutions, we help engineers build reliable motion systems.
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Construction of a Brushless DC Motor
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Frequently Asked Questions
A brushed DC motor uses brushes and a commutator to transfer and switch electrical current through the rotating armature.
This mechanical commutation allows the motor to generate continuous rotational torque from a DC power supply.
Current passes through the motor brushes and commutator into the armature windings.
The magnetic interaction between the armature and stator generates torque. As the rotor turns, the commutator reverses current through the appropriate windings to maintain rotation.
A brushed DC motor may also be called a DC brushed motor, brush DC motor or DC brush motor.
These terms generally describe the same type of mechanically commutated DC electric motor.
Our range includes micro, small, high-speed, high-torque, coreless and geared brushed DC motors.
Available dimensions, voltage ranges and performance options vary by motor series.
Depending on the project, customizable items may include voltage, winding, speed, torque, shaft, brushes, bearings, terminals, lead wires, connectors, mounting features and gearbox.
Useful information includes supply voltage, required speed under load, continuous torque, starting torque, motor dimensions, shaft requirements, duty cycle, control method and estimated quantity.
Start a Project
Need a Brushed DC Motor for Your Project?
Send us your voltage, speed, torque, motor size, duty cycle and application requirements.
Our engineering team will help identify a standard brushed DC motor or evaluate a customized winding, shaft, brush, bearing, connector or gearbox solution.